Product Description
Project Report On Aluminum Extrusion
These properties have made aluminum highly useful in manufacture of aircraft, passenger cars, railway rolling stock, ship building, electrical eng. manufacture of cine and photographic equipments, radio components, window frames and doors, railings, refinery equipments, foils, extruded sections and pipes for a wide range of uses. Aluminum powder is also used in paints and anodising industries. Extruded aluminum products are finding growing exports prospects. Aluminum extruded products are mainly tubes, pipes and blanks. These are manufactured in various forms and can be broadly classified in (a) rods & (b) sections. Sections include leath hollow and solid sections. In extrusion, the cylindrical rod called billet, is squeezed hydraulically into any shape by forcing the hot billet through the die orifice. Extrusion presses of various sizes are available ranging from 200 ton to 5000 tons capacity. These presses can be designed from simple to very complicated type with intricate and most sophisticated components equipments. Aluminum extrusion products are widely used in transport industry, rail roads, electronics and housing industry etc. The manufacturing of extruded products started long back. But, the industry expanded rapidly during last two decades. In 1967-68. There only 3 units engaged in manufacturing aluminum extruded products but till 1983-84 the number has reached 12 with total installed capacity 25,490 MT year @113% capacity utilisation. Imparts of aluminum extruded products in the seventies had been quite high but the stress is being made to reduce it in order to save foreign exchange and hence partially it is taking place of import substitute. This is clear from the import in 1979-80 as high as 3,36,659 M.T. valued at Rs. 1,05,35, 820/- to just 33753 M.T. in 1980-81 and 56,222 in 1981-82.
Cost Estimation
Plant Capacity 9 MT./Day
Land & Building (Area 5 Acres) Rs. 5.85 Cr.
Plant & Machinery Rs. 7.74 Cr.
W.C. for 2 Months Rs. 7.47 Cr.
Total Capital Investment Rs. 22.60 Cr.
Rate of Return 24%
Break Even Point 62%
Note: ITI can modify the Capacity and Project Cost based on your requirement.
Contents of the Project Reports
- Introduction
- Uses and Applications
- Properties
- Market Position
- Present Manufacturers
- Detailed Process of Manufacture
- Formulations
- B.I.S. Specifications
- Process Flow Sheet Diagram, Plant Layout,
- Cost Economics with Profitability Analysis
- Capacity
- Land & Building Requirements with Rates
- List & Details of Plant and Machinery with their Costs
- Raw Materials Details/List and Costs
- Power & Water Requirements
- Labour/Staff Requirements
- Utilities and Overheads
- Total Capital Investment
- Turnover
- Cost of Production
- Break Even Point
- Profitability
- Land Man Ratio
- Suppliers of Plant & Machineries and Raw Materials
- Cash Flow Statement
- Repayment Schedule
- Interest Chart
- Depreciation Chart
- Projected Balance Sheet for 5 Years etc.