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Urea Fertilizer Plant :
All living beings requires certain essential nutrition for its survival & growth. Plants & other vegetation are no doubt living beings & thus, they also requires certain foods to grow. The fertilizers are that materials which are added to the soil, to supply nutrients for the survival & formal growth of plants. The fertilizers promote growth of plants. The fertilizers promote their growth fruitfully. First three among list are primary elements; next three are secondary elements; & rest are micro-nutrients. Calcium & Magnesium maintains also the ptl & tilh of the soil in addition to improve their nutritional value. All there nutrients are present in soil naturally excluding
micronutrients) but their supply is not adequate for sustained & economic cultivation. Fertilizers are, thus, most important products of the chemical industry. During the decade 1978-1988 fertilizer production technology continued to advance rapidly. This is due to the increased population & need for excessive food production to fulfill their demand. Nitrogen is the nutrient used in fertilizer in the largest amount. There are various nitrogenous compounds, which are used as fertilizer, such as, Ammonium Nitrate; Calcium Ammonium Nitrite; Ammoniun Sulfate Nitrate; Urea; Nitrogen Solutions, Ammonium Sulfate; Calcium Nitrate; Sodium Nitrate; Calcium-Cyanomide; Ammonium Chloride; etc.
Cost Estimation (All Fig. in Lacs)
Plant Capacity 3000 MT./Day
Land & Building (Area 100 Acres) Rs. 4693 Lacs
Plant & Machinery Rs. 219130 Lacs
W.C. for 3 Months Rs. 7166 Lacs
Total Capital Investment Rs. 251719 Lacs
Rate of Return 3%
Break Even Point 86%
Note: ITI can modify the Capacity and Project Cost based on your requirement.
Contents of the Project Reports
Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.