Cold Rolling Mill Project Report

Aluminum  is  on  abundant, slightly blue-white  metal  of  high strength-to-weight  ratio.    Unalloyed aluminum sp. Gr. =  2.70 and  its  melting  point  =  658.7  (1218oF),  is  nonmagnetic  & resistant to corrosion & many chemicals at N.T.P. conditions. cO resistant is provided by a thin film (0.025m thick) of  aluminium oxide  which quickly form on surfaces exposed to the  atmosphere. Pure aluminum is highly malleable with tensile strength =  13000 psi. (in anneale condition).  When it is alloyed &  heat-treated, its  tensile  strength can exceed 90,000 psi. Aluminum  is  used when high strength with light weight, corrosion resistance,  easy machinability/formability etc. properties are desired. Structural shapes  of aluminium & its alloys are I-beams, channels,  angles, Tees  & 'Zs' which can be produced by rolling &  extrusion  both. Sheet,  plate & foil are made ley hot-rolling  large  rectangular cast ingots to the desired thickness. 

Cost Estimation

Plant Capacity  15 MT./Day 

Land and Building (Area 15000 sq.mt.)  Rs. 3.64 Cr.

Plant & Machinery  Rs. 3.03 Cr.         

W.C. for 3 Months  Rs. 12.36 Cr.           

Total Capital Investment  Rs. 20.22 Cr.              

Rate of Return  28%   

Break Even Point 52% 

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction

Uses and Applications

Properties

Market Position

Present Manufacturers 

Detailed Process of Manufacture 

Formulations

B.I.S. Specifications

Process Flow Sheet Diagram, Plant Layout,

Cost Economics with Profitability Analysis 

Capacity 

Land & Building Requirements with Rates

List & Details of Plant and Machinery with their Costs

Raw Materials Details/List and Costs

Power & Water Requirements

Labour/Staff Requirements

Utilities and Overheads

Total Capital Investment

Turnover

Cost of Production

Break Even Point

Profitability

Land Man Ratio

Suppliers of Plant & Machineries and Raw Materials

Cash Flow Statement

Repayment Schedule

Interest Chart

Depreciation Chart

Projected Balance Sheet for 5 Years etc.