Project Report on Dough Moulding Compound DMC Bulk Moulding Compound (BMC), (SMC)

Premix is generally known as Dough Moulding Compound (DMC), flow mix or Bulk Moulding Compound (BMC). Premix has been defined as " A fiber reinforced thermoset molding compound not requiring advancement of cure, drying of volatiles, or other processing after mixing to make it ready for use at the molding press". To this might be added "and which can be molded without reaction by products under only sufficient presssure to flow and compact  the material". If the word "mixing" in the above is changed to "manufacture" the definition can apply equally to sheet molding the manufacturing methods and in the form in which they reach the molder. Each can be formulated of the same basic ingredients. 

Cost Estimation

Plant Capacity  500 KGS/Day 

Land and Building (Area 750 sq.mt.)  Rs. 38 Lacs

Plant & Machinery  Rs. 25 Lacs         

W.C. for 3 Months  Rs. 34 Lacs           

Total Capital Investment  Rs. 1.10 Cr.              

Rate of Return  42%   

Break Even Point 47% 

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction

Uses and Applications

Properties

Market Position

Present Manufacturers 

Detailed Process of Manufacture 

Formulations

B.I.S. Specifications

Process Flow Sheet Diagram, Plant Layout,

Cost Economics with Profitability Analysis 

Capacity 

Land & Building Requirements with Rates

List & Details of Plant and Machinery with their Costs

Raw Materials Details/List and Costs

Power & Water Requirements

Labour/Staff Requirements

Utilities and Overheads

Total Capital Investment

Turnover

Cost of Production

Break Even Point

Profitability

Land Man Ratio

Suppliers of Plant & Machineries and Raw Materials

Cash Flow Statement

Repayment Schedule

Interest Chart

Depreciation Chart

Projected Balance Sheet for 5 Years etc.