Product Description
Project Report On Calcium Carbonate (PRECIPITATED AND ACTIVATED)
These two forms of calcium carbonate differ in respect of coating which the former does not have and later has. Both the forms of calcium carbonate are being used in various industries as filler or extender, thus assumes crucial importance in chemical and allied industries. PVC Rubber, denitrifice, cigarette paper, printing ink, pharmaceutical are some of the calcium carbonate using industries. In this offer we have considered the product mix of Precipitated Grade which could cover very wide range of grades in terms of Particle Size, Shape and Distribution. It will be possible to vary any of the three physical properties alongwith other physical properties, such as Bulk Density, Flow Point, Viscosity, as required by individual customers as per their need. We have also considered 40 Tons per day capacity Activated Calcium
Carbonate with different coating arrangement as well as sophisticated Pressure Filtration and Drying System to ensure the quality product. High Grade Lime stone containing more than 90% CaO is calcined in a lime kiln fired by coal to obtain burnt lime (CaO). For manufacture of Precipitated Calcium Carbonate, the burnt lime is converted into a thin slurry containing 15-20% of calcium hydroxide by adding required
quantity of water and stirring in a mixing tank. The solution is passed through a cyclone separator for removing impurities like sand. The clean slurry is transferred into a carbonating tower.
Cost Estimation
Plant Capacity 10 MT./Day
Land & Building (Area 4000 sq.mt.) Rs. 3 Cr.
Plant & Machinery Rs. 2 Cr.
W.C. for 1 Months Rs. 25 Lacs
Total Capital Investment Rs. 6 Cr.
Rate of Return 27%
Break Even Point 58%
Note: ITI can modify the Capacity and Project Cost based on your requirement.
Contents of the Project Reports
- Introduction
- Uses and Applications
- Properties
- Market Position
- Present Manufacturers
- Detailed Process of Manufacture
- Formulations
- B.I.S. Specifications
- Process Flow Sheet Diagram, Plant Layout,
- Cost Economics with Profitability Analysis
- Capacity
- Land & Building Requirements with Rates
- List & Details of Plant and Machinery with their Costs
- Raw Materials Details/List and Costs
- Power & Water Requirements
- Labour/Staff Requirements
- Utilities and Overheads
- Total Capital Investment
- Turnover
- Cost of Production
- Break Even Point
- Profitability
- Land Man Ratio
- Suppliers of Plant & Machineries and Raw Materials
- Cash Flow Statement
- Repayment Schedule
- Interest Chart
- Depreciation Chart
- Projected Balance Sheet for 5 Years etc.