Product Description
Aluminum Rolling Mill For Manufacturing Aluminum Circles Required For Pressure Cookers, Non Stick Cookwares & Circles [Eiri-1468]
Aluminum is a slightly blue-white metal of high strength-to-weight ratio. Unalloyed aluminum with sp.Gr.= 2.70 and its melting point=658.70C (12180F), is nonmagnetic and resistant to corrosion & many chemicals at N.T.P. conditions. Corrosion resistance is provided by a thin film (0.025mm thick) of aluminum oxide which quickly forms on surfaces exposed to the atmosphere.Pure aluminum is highly malleable with tensile strength = 13000 psi.(in annealed condition). When it is alloyed & heat-treated, its tensile strength can exceed 90,000 psi. Aluminum is used when high strength with light weight, corrosion-resistance, easy machinability, formality, etc., properties are desired. Structural shapes of aluminum & its alloys are I-beams, channels, angles, Tees & 'Zs' which can be produced by rolling & extrusion both. Sheet, plate & foil are made by hot-rolling large rectangular cast ingots to the desired thickness, followed by cold rolling. Aluminum alloys suitable for processing with all majaor metal-working processes are available. Aluminum sheets have a greater formality than steel or other materials when suitable grades of aluminum are considered. Aluminum plate & sheet can be formed easily preferably, in softer tempere. Forming quality aluminum plate/sheet is designated by 4100-0, while deep drawing quality by 30030. Aluminum & its alloys have an equally good machinability and welding/Brazing soldering quality. That is why aluminum sheets are used in all fabrication industries to produces innumerable items.
Cost Estimation
Plant Capacity 2 MT./Day
Land & Building (4000 sq.mt.) Rs. 2.25 Cr.
Plant & Machinery Rs. 71 Lacs
W.C. for 2 Months Rs. 79 Lacs
Total Capital Investment Rs. 3.89 Cr.
Rate of Return 29%
Break Even Point 52%
Note: ITI can modify the Capacity and Project Cost based on your requirement.
Contents of the Project Reports
Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.